Honda Accord Hybrid

Since the Accord's launch as a compact hatchback car in 1976, it has earned widespread acclaim as a leader in smart design, superb quality and world-class efficiency. In its 28-year history, the Accord has constantly re-invented itself, going from that original compact hatchback to today's premium mid-sized sedan and coupe. The seventh-generation Accord V-6, released in 2003, once again raised the bar for performance, safety and value in the mid-sized segment with a highly efficient and powerful 3.0-liter, 240-horsepower, SOHC VTEC V-6 engine, 4-wheel disc brakes and a standard anti-lock braking system (ABS) on all models, along with standard features such as air conditioning, power windows, mirrors and door locks, and an AM/FM/CD stereo system. In addition, the 7th-generation Accord was one of the first mid-sized sedans to bring luxury features such as a voice-activated navigation system, XM satellite radio and side curtain airbags to the premium mid-size segment.

In 2005, the Accord further establishes its role as a technology, performance and efficiency leader with the introduction of the Accord Hybrid, the world's first V-6-powered gasoline-electric hybrid vehicle. Boasting the highest fuel efficiency for a V-6-powered automobile, Accord Hybrid utilizes the third generation of Honda's exclusive Integrated Motor Assist (IMA) hybrid system featuring new Variable Cylinder Management (VCM) technology. By combining a high-output V-6 engine and IMA with VCM, the Accord Hybrid Sedan provides even more power - 255 hp versus 240hp in the regular Accord V-6 Sedan - while improving fuel efficiency to an estimated 29 mpg city / 37 highway - better than virtually all 4-cylinder mid-sized sedans and similar to that of the compact class Civic Sedan, already a benchmark for fuel efficiency in the compact car class.

The Honda Accord Hybrid Sedan is designed to show that a hybrid powertrain can be an important component in the mainstream of America's automotive landscape that provides exceptional fuel economy while still improving power, performance and comfort.

2005 Honda Accord Hybrid Front Angle

With the introduction of the 2000 Insight - America's first hybrid-powered car and still the leader of the EPA's annual fuel economy ratings - Honda has been at the forefront of hybrid technology. The company followed up the Insight with a hybrid version of America's best-selling small car, the Civic Hybrid, introduced in March 2002 as the first truly mainstream hybrid and the first application of hybrid technology to an existing, high volume vehicle. With the addition of the Accord Hybrid, Honda becomes the only car company in the United States with three hybrid models available to consumers.

While using a more powerful and efficient version of Honda's IMA system, the Accord Hybrid Sedan also incorporates new, leading edge technologies that engineers are also applying to Honda's main line of cars and trucks.

Among these advanced technologies are its Variable Cylinder Management (VCM) system that allows for deactivation of three of the engine's six cylinders during cruising. The system also features an Active Control Engine Mount (ACM) an Active Noise Control (ANC) system to eliminate the potential effects of three-cylinder operation on cabin noise and engine vibration. This same technology is also being applied on the all-new 2005 Odyssey minivan equipped with the available i-VTEC engine. In addition, the Accord hybrid utilizes a dual scroll hybrid air conditioning compressor that is both belt (engine) and electric motor driven, allowing for more efficient operation of the Accord Hybrid's dual zone automatic climate control system even when the engine is in idle stop mode.

Combined, these technologies along with improvements in aerodynamics and weight saving features like an aluminum hood, allow the Accord Hybrid to achieve an estimated EPA fuel economy rating of 29 miles per gallon in the city and 37 mpg highway, up from an EPA-rated 21 city / 30 highway for the Accord EX V-6 Sedan - a fuel economy gain of 43 percent and 23 percent, respectively. The Accord's Integrated Motor Assist System (60%) accounts for over half the gains in city fuel efficiency, while Variable Cylinder Management (15%) and idle stop (25%) is responsible for the rest. During highway cruising, the VCM system (57%) provides the majority of the increase, while IMA (38%) and a lower drag coefficient and greater aerodynamics (5%) also contribute.

Unlike previous hybrid vehicles from Honda and other manufacturers, though, the focus for the Honda Accord Hybrid is not entirely on high fuel efficiency, but also on high performance. The use of Honda's new Variable Cylinder Management (VCM) system that deactivates the three of V-6 engine's cylinders to save fuel during cruising and deceleration allow Honda engineers to maximize fuel economy while the hybrid IMA system helps to increase peak power by 15 hp and 20 lb.-ft. of torque over the current Accord EX V-6. The Accord Hybrid Sedan improves on the current Accord V-6's 0-60 mph time by half a second (7.5 sec. vs. 8.0 for an Accord EX V-6). In addition, peak torque of 232 lb.-ft @ 5000 rpm is now spread out over a much flatter curve, which makes 90 percent available at engine speeds less than 4000 rpm.

Exterior

When planning the current Accord Sedan, engineers were looking to put traditional Accord quality and reliability into a new package filled with more emotional appeal, and to employ sedan styling similar to popular luxury European sport sedans. The 2005 Accord Hybrid Sedan adds to this foundation design cues intended to help it achieve top-of-class fuel economy and to improve the car's aerodynamics and reduce its drag coefficient to a slippery 0.29. These additions include a rear decklid spoiler, lightweight 16" aluminum alloy aerodynamic wheels. Additionally, lightweight aluminum was used in the Accord Hybrid's hood, bumper frames and rear suspension knuckles, helping reduce overall weight.

Powertrain

In balancing the seemingly contradictory goals of high fuel efficiency and high performance, Honda combined the 3rd generation IMA system with the all-new Variable Cylinder Management (VCM) system that alone generates substantial fuel savings when full engine power is not needed (as in highway cruising and deceleration). Working together, the two systems provide exceptional fuel efficiency benefits when the engine is not at full capacity, but mid-sized class-leading power when the car is at full throttle. Overall, the VCM system helps to maximize highway fuel economy while the IMA system helps to maximize city fuel economy.

The engine used on the Honda Accord Hybrid Sedan is primarily the same as that of the Accord V-6, but with a few modifications to save weight and to allow for the use of Honda's VCM system. Foremost among these changes is the implementation of Honda's advanced i-VTEC system in place of the VTEC system of the Accord EX V-6.

Without any help from the electric IMA system, this 3.0L engine provides 240 hp and 217 lb.-ft of torque, but utilizes some lighter weight materials than the original version used in the standard Accord EX V-6.

First introduced to North America in the all-new 2005 Odyssey minivan, Honda's innovative Variable Cylinder Management (VCM) system has now been engineered to maximize fuel economy in the Accord's 3.0L i-VTEC V-6 in concert with the IMA system. It works by monitoring speed and throttle action to determine if full engine power is required, if not - as in steady cruising or minor acceleration, the rear bank of three cylinders is deactivated. Further efficiency is achieved when the fuel injection system cuts fuel to the three active cylinders when the car is decelerating or braking - a feature similarly employed in most Honda vehicles.

Additional efficiencies are gained by the use of lightweight magnesium for certain engine parts, and the Accord Hybrid Sedan's engine incorporates a new engine head to manage the VCM system. A new airflow sensor and a 2-axis belt drive with an auto tensioner help to maintain maximum efficiency and prevent power losses due to friction.

IMA technology

The 3rd generation of Honda's Integrated Motor Assist system - which incorporates an ultra-thin electric motor (68mm) mounted between the gasoline engine and automatic transmission - is the largest and most efficient Honda has produced. The motor produces 10 percent more horsepower assist (12 kW total) than the Civic Hybrid and 26 percent more supplemental torque (100.4 lb.-ft. total). During regenerative braking when the motor acts as a generator for the IMA's battery pack, the generator also produces 12% percent more kW of power (14 kW total), and in both cases, the motor is more efficient, transferring 97.5 percent (vs. 94.6% in Civic Hybrid) of the available energy in assist mode, and converting 95.2 percent (vs. 93.6%) of renewable kinetic energy into electrical energy in charge mode. In addition, the Accord Hybrid's Nickel Metal-Hydride battery pack and integrated cooling system are more compact, yet more efficient than that in a Civic Hybrid Sedan.

Transmission

A specially modified version of the existing 5-speed automatic transmission was specified for the Accord Hybrid Sedan. This new transmission is more compact than that in an Accord EX V-6 Sedan and is specially designed to work with the IMA's electric motor to maximize the motor's ability to regenerate electricity during regenerative braking.

The transmission uses a high response lockup clutch torque converter for improved fuel efficiency while an integrated electric oil pump helps provide smooth and quick restarts of the engine after idle stops. With a slightly wider range of gear ratios than the automatic transmission in an Accord EX V-6, acceleration is quick from the line and the taller 5th gear helps conserve fuel during highway cruising.

IMA Operation

Though drivers will notice a different experience when it comes to the reduced frequency of fuel stops, the actual driving experience is virtually identical to that of a traditional Accord EX V-6. The complex processes that make the Accord Hybrid the fuel efficient car that it is would go unnoticed if not for the small IMA display integrated into the car's speedometer.

At startup, the Accord Hybrid's engine runs at idle speed until the driver increases the throttle to begin accelerating. During acceleration, all six cylinders of the Accord Hybrid's 3.0-liter engine are active, with the IMA system helping if hard acceleration is required. If this is the case, the blue indicator bars in the Accord's IMA display will light to show that the IMA is in Assist Mode.

When the driver minimizes accelerator input at cruising speed, a number of fuel saving operations begin. First, the Variable Cylinder Management (VCM) system can deactivate the engine's rear bank of three cylinders to effectively cut fuel consumption in half. At the same time, the IMA's Intelligent Power Unit turns the IMA motor into a generator to begin regenerative braking and the IMA display's green bars illuminate to show the level of electrical energy being created. If, during cruising, power is required to maintain speed, the IMA motor will offer assist while the rear cylinders remain inactive.

As the vehicle begins to slow and the driver applies the brakes, more electricity is created through regenerative braking and the VCM system cuts fuel to the active front bank of three cylinders to further conserve fuel.
As the driver continues to apply the brake, the IMA system can completely idle-stop the engine when vehicle speed drops below 8 mph. An indicator in the instrument panel's tachometer flashes to alert the driver that the car is idle-stopped. When the driver releases the brake pedal, the IMA motor instantaneously spins the engine back into action with all six cylinders firing at idle speed. Occasionally, the idle stop feature is disabled when driving on a hot day and full air-conditioning power is needed by the hybrid air conditioning system. At all other times, idle stop can be activated once the vehicle speed exceeds approximately 10 mph.

2005 Honda Accord Hybrid Interior

Chassis

The suspension and steering set up for the Accord Hybrid Sedan is essentially the same as that of the existing Accord EX V-6, except for the adoption of electric power steering (EPS) versus a traditional hydraulic power rack and pinion steering set up in the Accord EX V-6.

The 7th-generation Accord's 4-wheel double wishbone suspension continues to be one of the most sophisticated arrangements in the mid-sized sedan class. The front double wishbone suspension ensures accurate tracking at all vehicle speeds, while the rear 5-link double wishbone suspension mounted to the car's subframe helps to limit body roll during cornering and also isolates the cabin from road noise.

Electric Power Steering also contributes to higher fuel economy (engine power is not needed to pump the hydraulic system). While similar to the performance-oriented steering systems used in the Honda S2000 and the Acura NSX, the high-mounted EPS system in the Accord Hybrid is designed to provide complete steering operation during idle stop mode.

The Accord Hybrid Sedan also employs a similar braking system as to that of the Accord EX
V-6, which includes ventilated discs in the front and solid discs in the back. Braking is further enhanced by a standard 3-channel anti-lock braking system (ABS) and electronic brake distribution (EBD). Accord Hybrid has wider 215/60 R16 tires compared to those on the EX
V-6 Sedan.

Interior

Continuing Honda's strategy of incorporating hybrid technology seamlessly into its mainstream vehicles, there are few interior differences between Accord Hybrid and an Accord EX V-6 Sedan. The main differences are the unique instrument panel meter display that shows the IMA system's charge and assist status, IMA battery charge levels, "ECO" light indicating VCM operation, along with trip and lifetime fuel economy readouts. Less obvious, but much more significant is Active Noise Control (ANC) - which helps to reduce the engine booming sound inherently created inside any engine that has cylinder deactivation, and a new hybrid air conditioning unit that is powered by a combination of the gasoline engine's drive belt and a supplemental electric motor depending upon cooling needs.

The Active Noise Control uses microphones in the front and rear of the passenger cabin to monitor the low-frequency "booming" noise created by three-cylinder engine operations. It then generates a counter-cycled sound wave through the car's audio system that effectively cancels the booming noise.

The hybrid air conditioning unit uses two air compressors, one connected to the gasoline engine and one connected to an electric motor. When full cooling is needed, as when a car is first started on a hot summer day, the HVAC control unit relies on both to create maximum cooling power. Under normal conditions, cooling is provided by either the belt-driven compressor attached to the 3.0-liter V-6 or the electric magnet driven compressor powered by the IMA battery. This allows the air conditioning system to work at virtually all times, even when the car is at idle-stop.

The Accord Hybrid Sedan features a standard leather-trimmed interior with heated front seats, an AM/FM/XM audio system with 6-disc in-dash CD changer, dual-zone automatic climate control, power windows, mirrors and door locks and a HomeLink remote system. The only factory option on the Accord Hybrid Sedan is the Honda Satellite-linked Navigation System with voice recognition.

Safety

The Accord Hybrid Sedan retains all of the Accord's class-leading safety technology, including dual-stage, dual-threshold front airbags, dual front side airbags and side-curtain airbags to protect front and rear passengers in the unlikely event of a rollover impact.

In addition to the advanced passive safety technology of the Accord Hybrid Sedan, it also utilizes the same active systems as all Accord V-6 sedans. This includes four-wheel disc brakes with a three-channel anti-lock braking system, electronic brake distribution, and a 2nd-generation traction control system (TCS).

New with the Accord Hybrid Sedan is the car's Instant Mobility System, which replaces a traditional spare tire with a flat tire repair kit. The elimination of a spare tire provides an extra covered storage compartment within the car's trunk. The Accord's IMS provides a convenient and quick process to repair most flat tire situations.

Source: Honda

Gallery: Honda Accord Hybrid (2005)